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Filled bottle inspector with high accuracy content level detection of beverage can/bottle line at high speed but that can still eliminate unacceptable products

  • A customer needs to instantaneously determine whether the level of beverage products fed through a high-speed conveyer has resulted in a pass/fail.
  • A customer wants to use a filled bottle inspector with steel and aluminum cans and plastic bottles.
  • The inspection machine that utilizes the image processing method is likely to be affected by droplets and container shape, resulting in false detection.
  • A customer does not have enough space for an X-ray filled bottle inspector because its frame is too big.
  • A customer wants to contribute to an energy conservation program being promoted at the plant.

Our X-ray filled bottle inspector (LE4-60) is the most suitable for use in resolving the above problems!

  • The X-ray filled bottle inspector can apply for high-speed and high accuracy inspections of steel and aluminum cans and plastic bottles of various designs. Inspection speed: max. 2,000 containers/min; inspection accuracy on conveyer: +-1mm
  • The scintillation counting method realize the X-ray output to be reduced to as small as 5W.
  • In comparison with inspecting machines that are based on the image processing method this inspector is less influenced by container shape and droplets.
  • In consideration of the anxiety customers have regarding X-ray exposure and safety the X-ray output has been substantially decreased.
  • A small slim design for the frame allows the inspector to be installed in narrow spaces.
  • The small sized inspector with low X-ray output allows electric consumption to be reduced to 1/3 of filled bottle inspectors based on other methods.
  • The optical filled bottle inspector is more suitable for checking glass bottles.
  • Package delivery including eliminator available.
  • The lower limit inspection improves customer satisfaction while the upper limit inspection improves excessive product being used.
  • The number of false detections gets reduced, and hence the man-hours required for re-checking the content can also be accordingly reduced
  • No additional cost for preparing a special environment is necessary because the filled bottle inspector does not require much space for installation and can be installed in existing narrow lines.
  • The filled bottle inspector contributes to greater energy conservation of plants.

About 1 to 3 months will be necessary from receiving an order to delivery.

Filled bottle inspector that judges the content volume of beverages at high speed
  • Clarify data on the products and containers to be inspected.
  • Clarify a schematic layout of the production line.
  • Clarify the installation conditions and space.
  • Prepare various samples for filling level adjustments to ensure that we can improve the inspection accuracy.

Major applicable fields

The filled bottle inspector is used in the beer brewing industry, beverage industry, including coffee and juice, health drink industry, and others.

Introduction of related products

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