Home > Introduction of past case records and intended uses

Introduction of past case records and intended uses

Specific examples useful for you to review have been selected from a number of cases of our devices in use and are listed in the table. The table includes information on the applicable field, purpose, and configuration of individual cases, although it does not go into much detail and you may not be able to gain a full understanding of them. We do hope however that it may be of some help to you. If you would like more details please use the inquiry form, to which we will quickly reply.

Room pressure control

Case
No
 Applicable fields  Countries installed  Major intended use
 Customer  Purpose of introduction  Major product lines
PC
001
 Example of pharmaceutical factory  Japan  Room pressure control is performed to prevent contamination of the production facility from active pharmaceutical ingredients, liquid medicine, sterilized formulations, solid formulations, etc.
 Pharmaceutical company  Prevention of contamination of drugs   PECX, EEP02: Several hundred units respectively
PC
002
 Example of pharmaceutical laboratory  Japan  Room pressure control is performed to prevent any contamination of the rooms in which experimental animals are housed for aseptic rearing.
 Pharmaceutical laboratory  Sterilization of experimental animals   PECX, EEP02: Several dozen units respectively
PC
003
 Example of large hospital  Japan  Room pressure control is performed to prevent ICUs and infectious disease wards from any contamination.
 Hospital  Prevention of in-hospital infections   PECX,EEP02: Several dozen units respectively
PC
004
 Example of high technology product factory  Japan  The device is used with manufacturing equipment that requires particularly high cleanliness in a clean room to maintain the fine differential pressure between the room and the inside of the equipment at a specific level.
 High technology manufacturer  Prevention of foreign matter contaminating highly precise equipment   PECX,EEP02: Several dozen units respectively
PC
005
 Example of industrial waste treatment facility  Japan  Room pressure control is performed to prevent contamination of toxic gases generated when treating harmful substances.
 Industrial waste treatment company  Prevention of diffusion of toxic gases   PECX,EEP02: Several units respectively
PC
006
 Example of incinerated ash melting facility  Japan  Garbage collected from households is temporarily stored in a pit. The inner pit pressure is controlled at a negative value to prevent the odor generated from the garbage from escaping.
 Local government  Prevention of diffusion of odor from stored garbage   PECX,EEP02: Several dozen units respectively
PC
007
 Example of glass factory  Japan  Manufacturing room is controlled at a positive value to prevent any impurities from entering while glass is being manufactured.
 Glass factory  Prevention of contamination of a foreign matter into the glass   PECX,EEP02: Several dozen units respectively
PC
008
 Case of an infectious disease laboratory  Japan  The research room is controlled at a negative value to prevent any viruses from escaping.
 Example of association of infectious diseases  Prevention of viruses escaping   PECX,EEP02: Several dozen units respectively
PC
009
 Example of influenza vaccine production factory  Japan  Production room is controlled at a positive value to prevent any bacteria from entering while vaccines are being produced.
 Research institute for microbial diseases  Prevention of bacterial contamination of vaccines   PECX,EEP02: Several hundred units respectively
PC
010
 Example of anticancer drug – biotechnology laboratory  Japan   In the laboratory for anticancer drug or biotechnology, whole building is controlled in high level and prevention of contamination by the fine differential pressure control is strictly requested.
 Pharmaceutical laboratory  Prevention of contamination over whole laboratory   PECX,EEP02: Several hundred units respectively
PC
012
 Example of liquid crystal production factory  Japan   As the result of liquid crystal size becomes larger, production process requires still higher clean level circumstances. For materialization of it, fine differential pressure controls are applied in the production process equipment.
 Liquid crystal production factory  To secure super clean circumstances of equipment  PECX,EEP02: Several dozen units respectively
PC
013
 Example of semiconductor production factory  Japan  With the semiconductor design becomes minute, clean circumstances requested by the production process becomes severer. Fine differential pressure control for the rooms and facilities are applied so that clean circumstances can be obtained effectively.
 Semiconductor production factory  To secure super-clean circumstances of facilities  PECX,EEP02: Several dozen units respectively
PC
014
 Example of film production factory  Japan   Film products have been requested to be delivered without adhesion of even very small impurity as the result that customer's products are becoming minute. Then fine differential pressure control line was applied to the film production line in order to avoid contamination.
 Film production factory  Prevention of fine impurity adhesion to film product   PECX,EEP02: Several dozen units respectively
PC
015
 Example of fine chemical laboratory  Japan  In the process of clinical reagents development, fine differential pressure control was applied with explosion proof function in order to keep up with same severe requirement of circumstances as the case of medicine.
 Fine chemical laboratory  To prevent diffusion of explosive gas  PECX,EEP02: Several dozen units respectively
PC
016
 Example of nanotechnology laboratory  Japan   With enlargement of nanotechnology application research, its development process and production process have been applying fine differential pressure control for preventing contamination.
 Nanotechnology laboratory  To keep super-clean circumstance   PECX,EEP02: Several Dozen units respectively
PC
017
 Example of regenerative medicine laboratory  Japan   For the research of cell culture at regenerative medicine, fine differential pressure control is applied for prevention of contamination with avoiding mixture of various germs.
 Cell culture center  To avoid mixture of various germs   PECX,EEP02: Several dozen units respectively
PC
018
 Example of beverage factory  Japan   At factory where high temperature steam is used, room pressure control is applied in order to confine high temperature steam
 Beverage factory  To confine high temperature steam   PECX,EEP02: Several units respectively
PC
019
 Example of food, beverage factory  Japan   For the production of germfree drug material or bulk material, fine differential pressure control is applied with same standard as the case for pharmaceutical factory.
 Food, beverage factory  To prevent mixing of various germs   PECX,EEP02: Several dozen units respectively
PC
020
 Example of care center  Japan   For preventing infection of diseases or diffusion of smell in care center, room pressure control is applied.
 Care service corporation  To prevent infection/smell diffusion   PECX,EEP02: Several units respectively

Hydraulic control

Case
No
 Applicable fields  Countries installed  Major intended use
 Customer  Purpose of introduction  Major product lines
OP
001
 Example of sewage treatment facility  Japan  A blower fan feeds air into a sewage reservoir located at a sewage treatment facility for purification. In this process the airflow volume of the fan is ECO-controlled in accordance with the quantity of sewage.
 Sewage treatment facility of a local government  Control of air flow rate   HOP: 2 units
OP
002
 Example of sewage treatment facility  Japan  ECO control of the airflow pressure is performed to prevent the fan motor being overloaded.
 Sewage treatment facility of a local government  Control of airflow pressure   COP: 2 units
OP
003
 Example of sewage treatment facility  Japan  When a single blower fan is used to feed air to several sewage reservoirs an ECO control is positioned at each inlet of the reservoirs to align the airflow of the fan with the quantity of sewage.
 Sewage treatment facility of a local government  Control of air flow rate   EOP: 3 units
OP
004
 Example of incinerating furnace  Japan  The pressure in an incinerator is controlled to be slightly lower than atmospheric pressure in order to prevent the exhaust gases from flowing back to the garbage feed point when pressure increases in the incinerator in use.
 Disposal facility of a local government  Pressure control of incinerator   COP: 2 units
OP
005
 Example of incinerating furnace  Japan  Exhaust gases from an incinerator are filtered for removing any hazardous components. The temperature of the gas is controlled to prevent the filter from being damaged by too high a temperature gas.
 Disposal facility of a local government  Temperature control of exhaust gas   EOP: 2 units
OP
006
 Example of incinerating furnace  Japan  ECO control of the flow rate of exhaust gas is performed in effectively passing the exhaust gases through a filter.
 Disposal facility of a local government  Flow control of exhaust gas   HOP: 2 units
OP
007
 Example of industrial furnace  Japan  Subtle gas flow control performed in a carburizing furnace and others.
 Heat treatment processing manufacturer  Flow control of gas   VOR: 4 units
OP
008
 Example of boiler  Japan  Combustion efficiency optimally controlled by maintaining the differential pressure at a constant between atomized steam or air pressure and fuel oil in an oil burning boiler.
 Special paper manufacturer  Improved combustion efficiency   RCV: 3 units
OP
009
 Example of induced fan damper of OG equipment in a basic oxygen furnace facility  India   Control is performed by the damper of an IDF (induced draft fan) in a basic oxygen furnace facility.
 Steel manufacturing company  Pressure control in furnace   DECK: 7 units
OP
010
 Example of turbine  Malaysia   Bleed air pressure and exhaust pressure in a turbine is controlled in maintaining them at preset levels.
 Electric company  Pressure control of turbine   R-B BESA3-SFU: 2units
OP
011
 Example of top pressure recovery turbine  Japan  Damper of blast furnace gases that is sent to a power generating installation is driven. A turbine generator uses blast furnace gases produced in the iron making process to generate power.
 Steel manufacturing company  Flow control of blast furnace gas   DECK,other required equipment 1 set
OP
012
 Example of boiler used to process coconut oil  Indonesia  The exhaust damper of a boiler used to process coconut oil is controlled in ensuring efficient combustion within the boiler.
 Oil manufacturer  Combustion control of boiler used to process coconut oil   COP1 100 units or over
OP
013
 Example of fuel control for heat treatment furnace  India  Combustion control of a heat treatment furnace for automobile parts is performed to improve the efficiency of combustion and eliminate any unnecessary fuel consumption.
 Heat treatment processing manufacturer  Combustion control of heat treatment furnace   FCU-VOR-CMP02 Several hundred units
OP
014
 Example of sugar plant  Myanmar  The exhaust damper of a boiler used to process sugar is controlled in ensuring efficient combustion within the boiler.
 Sugar manufacturing plant  Combustion control of boiler used to process sugar   COP313 2 units
OP
015
 Example of incinerating furnace  Libya  Combustion control of a refuse incinerator is performed to improve the efficiency of combustion and eliminate any unnecessary fuel consumption.
 Incinerator manufacturer  Combustion control of refuse incinerator   RCV15 10 units or more
OP
016
 Example of boiler  Japan  The flow rate of boiler combustion oil is controlled for the supply of steam to seal a axis in a turbine of nuclear power plant. (Made of cast steel)
 Nuclear power plant  Flow rate control for auxiliary boiler combustion oil   FCV25-25-S-20-SS 1 units
OP
017
 Example of boiler  Japan  Oil is atomized into a fine spray in a boiler in ensuring effective combustion. The atomizing pressure is controlled in this process. (Made of steel)
 Nuclear power plant  Atomizing pressure control for combustion oil   RCV15-S-SS-14 11 unit

Steel strip inspection/control

Case
No
 Applicable fields  Countries installed  Major intended use
 Customer  Purpose of introduction  Major product lines
ST
001
 Example of camera sensor based CPC (Center Position Control)  Japan  Control is performed in a strip processing line to align the coil edge when winding into coil.
 Special steel manufacturing company  Aligning the coil edge of a stainless steel strip   EMG camera sensor: 4 units
ST
002
 Example of inductive sensor type CPC  Japan  Inductive sensor CPC that prevents the strip from off-center running in a heat treatment furnace.
 Special steel manufacturing company  Strip guiding control of copper strip   Inductive sensor for high temperature application: 4 units
ST
003
 Example of IGS sensor based CPC  Japan  The strip edge in a plating line is followed and detected using the electromagnetic induction method and CPC performed.
 Steel manufacturing company  Strip guiding control of steel strip   EMG inductive sensor: 10 units

Filled bottle inspection

Case
No
 Applicable fields  Countries installed  Major intended use
 Customer  Purpose of introduction  Major product lines
LE
001
 Example of content inspection for yogurt  Japan  Underfilled yogurt products in a liquid state before solidifying are identified after being filled and sealed.
 Dairy product manufacturer  Filled bottle inspection of yogurt   LE4 series X-ray type: 1 unit
LE
002
 Example of X-ray based filled bottle inspection of beer  Japan  In accordance with the liquor tax law, high-speed inspection at a rate of up to 2000 containers/min can be performed.
 Beer manufacturer  Filled bottle inspection of canned beer   LE4 series X-ray type: 3 units
LE
003
 Example of X-ray based filled bottle inspection of beverage product  Japan  The filled bottle inspection is not influenced by the label and/or container shape. A large number of product types can be registered and hence inspection unit most suits high-mix, low-volume production.
 Beverage manufacturer  Filled bottle inspection of plastic bottled beverage   LE4 series X-ray type: 2 units
LE
004
 Example of optical filled bottle inspection of glass bottled beer  Japan  High-speed inspections are performed in checking the filled level of glass bottled beer, with any nonconforming products then automatically removed from the shipping line.
 Brewing company  Filled bottle inspection of glass bottled beer   LE1 series optical type: 2 units Bottle removal equipment: 2 units

OKAYA SEIRITSU ENGINEERING CO., LTD. Copyright (c) 2010 OKAYA SEIRITSU ENGINEERING CO.,LTD. All Rights Reserved.